Mohs 9 Square Ceramic Pulley Lagging Wear Lining Cold Bonding

Product Description:

Ceramic laggings are becoming increasingly popular in the conveying industry due to their durability and enhanced performance. Ceramic pulley laggings are a type of lagging that is used to affix conveyor pulleys. It is composed of a rubber matrix with embedded ceramic tiles. Ceramic lagging is known for its superior durability when compared to other types of lagging, such as rubber lagging. It is typically used in high-wear applications in the mining, cement, and material handling industries. Ceramic laggings provide a number of benefits for conveying applications. The ceramic tiles offer more wear resistance, hardness, and low friction than most other lagging materials, which makes them ideal for harsh and abrasive conditions. The laggings increase the frictional grip between the pulley and the conveyor belt, resulting in improved belt traction, reduced slippage, and better overall conveyor system efficiency.

Features:

• Product Name: Wear Lining Ceramic Pulley Lagging
• Thickness: 12mm, 15mm, 20mm, 25mm
• Shape: Square Ceramic
• Abrasion Resistance: High Abrasion Resistant
• Size: Customized

 

Technical Parameters:

Ceramics possess extreme hardness, with a Mohs rating of 9°. On the other hand, rubber has a Shore A hardness rating of between 60 and 65. Both materials also different significantly in their tensile strength, with ceramics having a value of 15MPa or higher and rubber falling below this. Elongation at break is another important property, where ceramics again outperform rubber with a value of 300% and higher, whilst rubber is around half this value.

Both materials have quite a wide temperature range, with ceramics staying operational from -40℃ to 80℃. However, once again, ceramics are the superior material in terms of wear resistance with an index of 140 mm³ or lower, as opposed to rubber that falls well above this. Finally, for peel strength, ceramics exceed rubber with a value of 13MPa or higher, whist rubber is lower than this.

 

Applications:

Debon DB-TC ceramic pulley lagging is a wear solution for a variety of applications, providing excellent protection from high abrasion and impact. With a Mohs hardness rating of 9, its square ceramic shape is highly resistant to wear and tear, and provides long-term protection to pulleys and other surfaces. The ceramic pulley lagging is available in both white and black colors, and can be installed with either a CN bonding layer or cold bonding. It is ideal for a variety of applications, such as belt conveyors, steel plants, and other industrial applications, where wear lining ceramic pulley lagging is required.

Debon DB-TC ceramic pulley lagging is designed with superior wear resistance and abrasion resistance, making it an ideal choice for protecting pulleys and other surfaces from wear and tear. Its long-lasting protection and excellent performance in high-impact applications make it the perfect wear lining solution for industries such as steel plants, belt conveyors and other industrial applications.

Debon DB-TC ceramic pulley lagging offers excellent protection from abrasion and impact, and is available in both white and black colors. It is easy to install with either a CN bonding layer or cold bonding, and is ideal for a variety of applications where wear lining ceramic pulley lagging is needed. With its superior wear resistance and abrasion resistance, Debon DB-TC ceramic pulley lagging is the perfect choice for protecting pulleys and other surfaces from wear and tear.

 

Packing and Shipping:

The packaging and shipping of Ceramic Pulley Lagging should meet the following requirements:

• The Ceramic Pulley Lagging should be packed in a wooden box with an inner layer of foam or bubble wrap.
• The wooden box should be tightly sealed to protect the Ceramic Pulley Lagging from moisture and dust.
• The package should be handled carefully to prevent any damage.
• The package should be shipped by a reliable carrier in a timely manner.

 

FAQ:

Q: What is Ceramic Pulley Lagging?

A: Ceramic Pulley Lagging is a special friction coating applied to a drive pulley to improve the traction of a conveyor belt. It is manufactured by Debon (Model Number: DB-TC), with the place of origin in JIAOZUO, HENAN, CHINA.

Q: What are the benefits of Ceramic Pulley Lagging?

A: Ceramic Pulley Lagging helps to reduce wear and tear on the conveyor belt, improve belt tracking, reduce slippage, increase efficiency, and reduce maintenance costs.

Q: What type of pulleys can use Ceramic Pulley Lagging?

A: Ceramic Pulley Lagging can be used on most types of drive pulleys, including wing pulleys, drum pulleys, and snub pulleys.

Q: How is Ceramic Pulley Lagging applied?

A: Ceramic Pulley Lagging is typically applied by spraying or rolling it onto the drive pulley. It is important to ensure that the pulley is clean and free of any debris before applying Ceramic Pulley Lagging.

Q: How long does Ceramic Pulley Lagging last?

A: The life expectancy of Ceramic Pulley Lagging depends on the environment and usage, but it typically lasts for several years before it needs to be replaced.